DEWE Solutions ...Ready To Measure
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  • APPLICATIONS
    • DEWESOFT >
      • Acoustics >
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        • Reverberation Time RT60
      • Structural Dynamics >
        • FFT Analyzer
        • Fatigue Testing
        • Modal Testing
        • Shock Response Spectrum
        • Sine Reduction Test (COLA)
        • Bridge Monitoring
      • Monitoring >
        • Condition Monitoring
        • Condition Monitoring Software
      • Vibration Analysis >
        • FFT Analyzer
        • Human Body Vibration
        • Octave Analysis
        • Order Tracking Analysis
      • Vehicle Testing >
        • ADAS >
          • Collision Avoidance Testing
          • Blind Spot Detection Testing
          • Lane Departure Warning & Lane Assist System Testing
          • Adaptive Cruise Control Testing
          • Autonomous Vehicles Testing
        • Brake Testing >
          • Flexible Brake Testing System
          • Brake Testing Calculations
          • Automated Testing Workflow
          • Brake Test System Configuration Examples
          • Supported Automated Brake Testing Standards
          • Free Online Brake Test Training & Resources
        • Brake Noise Testing >
          • Brake Noise Detection
          • Brake Noise Input Channel Configuration
          • Brake Noise Analysis Results
        • Combustion Analysis >
          • In-car and Testbed Data Acquisition System
          • Internal Combustion Engine R & D
          • Simple & Intuitive Configuration
          • Heat Release Calculation
          • IC Engine Knocking Detection
          • Combustion Noise Measurement & Analysis
          • Additional Math Calculations & Statistics
          • Combustion Analysis Features
          • Raw Data Storage, Post Processing & Reporting Capabilities
          • Free Online Training Course
        • E-Mobility >
          • Electric Vehicle Testing
          • Hybrid Vehicle Testing
          • Hydrogen Vehicle Testing
          • Battery Testing
          • EV Charging Analysis
          • Testbed & On-road Testing
          • Synchronized Measurement of Several Vehicle Parameters
          • Exemplary E-Mobility
          • Analyzing Different Driving Situations
          • Charging Profile, Time & Efficiency
          • EMC Test
        • Harsh Environment Testing >
          • Vehicle Environmental Tests
          • Distributed Data Acquisition
          • Heating & Air Condition Testing
          • Climate Comfort Testing
        • Roadl Load Data / Durability >
          • Durability Testing Overview
          • Compact All-in-one DAQ System
          • Powerful DAQ Software
          • Digital Interface to 3rd Party Durability Test Benches
        • Vehicle Dynamics >
          • Vehicle Dynamics Test Suite
          • Vehicle Dynamics DAQ System Overview
          • Standard Vehicle Test Maneuvers
          • Data Processing
          • Vehicle Test Suite Applications
          • Easy Controls for Test Driver
      • Power & Energy >
        • Power Analyzer >
          • Motor & Inverter
          • Power Transformer
          • Standby Power
          • Electrical Equipment
        • Power Quality Analyzer >
          • Railway
          • Renewable Energy
          • Wind Power
    • CAE ACOUSTIC & VIBRATION >
      • First Handheld Sound Camera
      • Simplest Way to Image Sound Sources
      • Room / Building Acoustic
      • Compressed Air Leak Detection
      • SoundCam in Automotive Industry
      • Noise at Construction Site
      • Acoustic Applications
    • PCB PIEZOTRONICS >
      • General Test Labs & Universities
      • Aerospace & Defense
      • Automotive
    • ENDEVCO SENSORS >
      • Aerospace
      • Auto Safety
      • Automotive
      • Infrastructure
      • Laboratory
      • Transportation
      • Weapons
    • IMI INDUSTRIAL SENSORS >
      • Energy
      • PDM & Process Monitoring
    • OMS LASERPOINT & SCANNER >
      • Aerospace
      • Audio & Musical Instruments
      • Automotive
      • Electronics
      • Medical
      • Structural Integrity
  • VIBRATION TESTING & CALIBRATION SYSTEM
    • DEWESoft Vibration Shakers
    • PCB Portable Handheld Shaker
    • IMI Industrial Portable Handheld Shaker & Calibrator
    • ECON Vibration Testing System >
      • Miniature Shaker
      • Air Cooled Shaker
      • Water Cooled Shaker
      • Climate Chamber Combined Shaker
      • Hydraulic Shaker
      • Multi-Axis Shaker
      • Vibration Controller >
        • VT-6 Series Servo-vibration Controller
        • VT-8 Series MIMO Vibration Controller
        • VT-9 Series Vibration Controller
      • Power Amplifier >
        • VSA-L Series Linear PA
        • VSA-H Series Switching PA
      • Slip Table
      • Head Expander
    • Dewesoft & PCB Instrument Calibration Service >
      • DEWESoft
      • PCB Sensors & Instrumentation
  • INFORMATION
    • DOWNLOAD >
      • DEWESoft
      • CAE Acoustic & Vibration
      • PCB Piezotronics >
        • Accelerometers
        • Force Sensors
        • Impact Hammers
        • Microphones
        • Signal Conditioners
      • ENDEVCO Sensors
      • IMI Industrial Sensors
      • Resensys Wireless Sensors
      • OMS Laser Vibrometer
      • Calibration Instruments
    • VIDEOS >
      • DEWESoft
      • CAE Acoustic & Vibration
      • PCB Piezotronics >
        • PCB Piezotronics Virtual Tour
    • TRAINING >
      • Getting Started with DEWESOFT
      • How to Measure Signals
      • How to Analyze Data
      • Case Studies
    • WEBINARS
  • Contact
Machine Condition Monitoring & Predictive Maintenance

Space-grade measurement technology brought into machine condition-based monitoring. Accurate, highly reliable, easy to use and cost-effective real-time condition monitoring solution.

Our condition-based monitoring solution is ideal for any kind of rotating machinery such as electric motors, gearboxes, pumps, etc.
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Condition Based Monitoring (CBM)

Machine condition monitoring (or condition-based monitoring - CBM) is the process of monitoring condition in machinery while in operation (vibration, temperature, etc.) in order to identify a significant change which is indicative of a developing fault or malfunction. It is a major component of predictive maintenance.

Dewesoft is a leading provider of high-end data acquisition systems (DAQ), DAQ software covering test and measurement applications in different industries.  Dewesoft offers solution totally distributed and easy to use machine condition monitoring systems for condition-based monitoring.

The solution suits applications such as permanent condition-monitoring of gearboxes, fans, motors, blowers and any other rotating machinery in automotive, mining, pulp, paper, iron, steel, chemical, cement, old and gas, facility management and power generation.

This cost-effective solution enables production facility owners to start permanent monitoring of critical equipment with high ROI. Ultimately, it helps reducing production downtime, lowering maintenance and repair costs and increasing company profitability.
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Why is Permanent Monitoring Needed?

Using condition monitoring techniques is the only way to understand the condition of your machines in detail and to be able to perform the right maintenance at the right time.

Example:  Imagine how vulnerable would people be without the sensing ability?

" US Department of Energy: The efficiencies of mechanical equipment, in general, can be increased typically 10 to 15 percent by permanent condition monitoring and scheduled maintenance." 
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Parameters & Fault Detection

What Parameters Can We Measure & Observe?
​Temperature
Vibration
Strain
Pressure
Rotational Speed
Force

​What Faults Can We Detect?
Bearing Faults
Overheating
Shaft Unbalance
Detached Mounting
Gear-Tooth Failure
Load Misalignment
Stator Eccentricity
Other Machine Catastrophic Failures
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Distributed Hardware

The latest Machine Condition Monitoring solution introduced is the Dewesoft IOLITEd-2xASI, a device with two analog sensor interface channels and one tacho specially designed to work with Dewesoft ASI-1xVIB-50g, a 10 kHz vibration and temperature sensor.

IOLITEd-2xASI: Data acquisition device with 2 analog input channels (with 40 kS/sec sampling speed per-channel) for interfacing 2 Dewesoft ASI-1xVIB-50g vibration probes and 1 digital input channel for connecting an RPM sensor (tacho).

ASI-1xVIB-50g: Single axis high bandwidth (10 kHz) and low noise vibration sensor probe which also includes a temperature sensor and 3-axial low speed accelerometer for orientation identification.

Benefits: The solution is designed for applications where distributed measurements of limitless numbers of perfectly synchronized vibration and temperature measurements are of the essence and where cost plays a significant role. Fast and easy mounting of devices is facilitated by using RJ45 connectors. The solution is bringing the DAQ device very close to the sensor eliminating long analog cables and thus reducing noise pick-up and cost.
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Condition Monitoring Software

Dewesoft machine condition monitoring software is unique on the market. It combines PC Client software with in-depth machine condition analysis features, relevant for PdM expert engineers, a high-level Web-based software layer with an overview of the machinery state, appropriate for quick decision making and Historian time-series database for permanent storage of the data.
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System Architecture

Dewesoft data acquisition systems, with its wide range of analog and digital inputs, offer support for almost any kind of 3rd party sensor. Digital and analog output devices provide the ability to drive actuators or switches.

All EtherCAT compatible devices (IOLITE, KRYPTON) can be connected into the same network giving the possibility to build a virtually unlimited channel chain by using a single cable delivering power, synchronization and data. The whole EtherCAT chain is synchronized to 1µs no matter the distance. Node-node distances can be up to 100m.

All the raw data from data acquisition devices are collected and processed by measurement units running the Dewesoft Machine Condition Monitoring software. Processed data is sent over the TCP/IP network to the factory server. Data can be accessed and viewed on the client PC or stored in the time series database (Historian) and served to SCADA systems or Cloud Software using standard interfaces such as OPC/UA or XCP to truly support Industry 4.0 applications.
Picture

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  • Home
  • Products
    • DEWESoft Test & Measurement Instruments & Software
    • CAE Acoustic & Vibration
    • PCB Sensors & Instrumentation
    • Endevco Sensors for Challenging Test & Measurement Applications
    • IMI Industrial Vibration Sensors, Switches & Instrumentation
    • OMS Laser Vibrometer & Scanner
    • Resensys Remote Monitoring Sensors
    • Larson Davis Noise & Vibration Measurement
  • APPLICATIONS
    • DEWESOFT >
      • Acoustics >
        • Sound Level Meter
        • Octave Band Analysis
        • Sound Intensity
        • Sound Power
        • Reverberation Time RT60
      • Structural Dynamics >
        • FFT Analyzer
        • Fatigue Testing
        • Modal Testing
        • Shock Response Spectrum
        • Sine Reduction Test (COLA)
        • Bridge Monitoring
      • Monitoring >
        • Condition Monitoring
        • Condition Monitoring Software
      • Vibration Analysis >
        • FFT Analyzer
        • Human Body Vibration
        • Octave Analysis
        • Order Tracking Analysis
      • Vehicle Testing >
        • ADAS >
          • Collision Avoidance Testing
          • Blind Spot Detection Testing
          • Lane Departure Warning & Lane Assist System Testing
          • Adaptive Cruise Control Testing
          • Autonomous Vehicles Testing
        • Brake Testing >
          • Flexible Brake Testing System
          • Brake Testing Calculations
          • Automated Testing Workflow
          • Brake Test System Configuration Examples
          • Supported Automated Brake Testing Standards
          • Free Online Brake Test Training & Resources
        • Brake Noise Testing >
          • Brake Noise Detection
          • Brake Noise Input Channel Configuration
          • Brake Noise Analysis Results
        • Combustion Analysis >
          • In-car and Testbed Data Acquisition System
          • Internal Combustion Engine R & D
          • Simple & Intuitive Configuration
          • Heat Release Calculation
          • IC Engine Knocking Detection
          • Combustion Noise Measurement & Analysis
          • Additional Math Calculations & Statistics
          • Combustion Analysis Features
          • Raw Data Storage, Post Processing & Reporting Capabilities
          • Free Online Training Course
        • E-Mobility >
          • Electric Vehicle Testing
          • Hybrid Vehicle Testing
          • Hydrogen Vehicle Testing
          • Battery Testing
          • EV Charging Analysis
          • Testbed & On-road Testing
          • Synchronized Measurement of Several Vehicle Parameters
          • Exemplary E-Mobility
          • Analyzing Different Driving Situations
          • Charging Profile, Time & Efficiency
          • EMC Test
        • Harsh Environment Testing >
          • Vehicle Environmental Tests
          • Distributed Data Acquisition
          • Heating & Air Condition Testing
          • Climate Comfort Testing
        • Roadl Load Data / Durability >
          • Durability Testing Overview
          • Compact All-in-one DAQ System
          • Powerful DAQ Software
          • Digital Interface to 3rd Party Durability Test Benches
        • Vehicle Dynamics >
          • Vehicle Dynamics Test Suite
          • Vehicle Dynamics DAQ System Overview
          • Standard Vehicle Test Maneuvers
          • Data Processing
          • Vehicle Test Suite Applications
          • Easy Controls for Test Driver
      • Power & Energy >
        • Power Analyzer >
          • Motor & Inverter
          • Power Transformer
          • Standby Power
          • Electrical Equipment
        • Power Quality Analyzer >
          • Railway
          • Renewable Energy
          • Wind Power
    • CAE ACOUSTIC & VIBRATION >
      • First Handheld Sound Camera
      • Simplest Way to Image Sound Sources
      • Room / Building Acoustic
      • Compressed Air Leak Detection
      • SoundCam in Automotive Industry
      • Noise at Construction Site
      • Acoustic Applications
    • PCB PIEZOTRONICS >
      • General Test Labs & Universities
      • Aerospace & Defense
      • Automotive
    • ENDEVCO SENSORS >
      • Aerospace
      • Auto Safety
      • Automotive
      • Infrastructure
      • Laboratory
      • Transportation
      • Weapons
    • IMI INDUSTRIAL SENSORS >
      • Energy
      • PDM & Process Monitoring
    • OMS LASERPOINT & SCANNER >
      • Aerospace
      • Audio & Musical Instruments
      • Automotive
      • Electronics
      • Medical
      • Structural Integrity
  • VIBRATION TESTING & CALIBRATION SYSTEM
    • DEWESoft Vibration Shakers
    • PCB Portable Handheld Shaker
    • IMI Industrial Portable Handheld Shaker & Calibrator
    • ECON Vibration Testing System >
      • Miniature Shaker
      • Air Cooled Shaker
      • Water Cooled Shaker
      • Climate Chamber Combined Shaker
      • Hydraulic Shaker
      • Multi-Axis Shaker
      • Vibration Controller >
        • VT-6 Series Servo-vibration Controller
        • VT-8 Series MIMO Vibration Controller
        • VT-9 Series Vibration Controller
      • Power Amplifier >
        • VSA-L Series Linear PA
        • VSA-H Series Switching PA
      • Slip Table
      • Head Expander
    • Dewesoft & PCB Instrument Calibration Service >
      • DEWESoft
      • PCB Sensors & Instrumentation
  • INFORMATION
    • DOWNLOAD >
      • DEWESoft
      • CAE Acoustic & Vibration
      • PCB Piezotronics >
        • Accelerometers
        • Force Sensors
        • Impact Hammers
        • Microphones
        • Signal Conditioners
      • ENDEVCO Sensors
      • IMI Industrial Sensors
      • Resensys Wireless Sensors
      • OMS Laser Vibrometer
      • Calibration Instruments
    • VIDEOS >
      • DEWESoft
      • CAE Acoustic & Vibration
      • PCB Piezotronics >
        • PCB Piezotronics Virtual Tour
    • TRAINING >
      • Getting Started with DEWESOFT
      • How to Measure Signals
      • How to Analyze Data
      • Case Studies
    • WEBINARS
  • Contact