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Order Tracking Analysis

Order tracking analysis is a tool to determine the operating condition of the rotating machines such as resonances, stable operation points, determining a cause of vibrations. Dewesoft provides a flexible order analysis software and data acquisition hardware for every rotating machinery and rotor dynamics.
Picture

Order Analysis

Order analysis is a technique for analyzing noise and vibration signals in rotating or reciprocating machinery (engines, compressors, turbines and pumps).

These machines have a variety of parts, each of which contributes unique and vibration patterns to those of the whole machine.

With order analysis, you can identify and isolate these patterns to analyze the performance and quality of each machine part individually.
Picture

Order Tracking FFT Setup

​The order tracking module allows you to select several options before starting the test:

Order FFT vs. Time - monitors orders over time and not only the current values.
Order FFT vs RPM - Monitors current values of orders.
Order Domain Harmonics - Complex channels displayed on a2D graph (we define which harmonics we want to extract).

But don't worry, you can always change these settings after you have recorded your measurement. Since Dewesoft X stores the raw data all parameters can be changed and results recalculated in the offline mode.

Select the RPM limits (upper and lower RPM limit), and whether you want to calculate the waterfall spectrum and order extraction while run-up, while coastdown or both (to cover the whole frequency spectrum).

Delta RPM will define when a new update of the waterfall spectrum and also the extracted order domain harmonics are calculated. In case, the RPM is ​not changing only channels from Time FFT setup can be calculated according to the maximum time limit setting.
Picture

Time FFT Setup

The order tracking module creates a waterfall plot out of the RPM change. So every time the RPM changes for the defined delta RPM, an FFT is calculated for that data block and shown in the Time FFT diagram.
​
FFT waterfall vs. RPM - monitors calculated FFT
Time domain harmonics - complex output channel showing the amplitude of harmonics in a time domain
Picture

Campbell Diagram

Visualization of 3-dimensional values on a single plane is mostly used in order tracking analysis applications. A Campbell diagram plot represents a system's response spectrum as a function of its oscillation regime.

The range of values is segmented in a defined number of levels and each level is represented by a circle, whose radius and color depend on level's index. Bigger values are represented with larger circles and colors higher on the color map. For a better analysis of data, a cutoff of lower levels can be applied.
Picture

Data Averaging and Update Criteria

Based on the delta RPM (e.g. 50) the RPM range is split into blocks / classes - e.g. 2050, 2100, 2150, etc. Depending on the situation the user can decide of the result is placed at the center of the block or averaging should be done between blocks (noisy situations).
Picture

Orbit Plot Analysis - Visualize Movement of a Rotating Disc

The orbit analysis graph is a visual control where you can visualize the movement of a rotating disc.

The orbit analysis plot shows the rotational direction of the shaft. The arrow that shows the direction of rotation is displayed in the top right corner of the graph.

​The direction of the arrow is CCW (counter-clockwise), therefore we need to choose the channels on-orbit graph in the right sequence.
Picture

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DEWE SOLUTIONS PTE LTD. Data Acquisition Systems, Software & Sensors... Ready to measure!
Website is maintained by Louis Looi   ©  2020 Louis Some Rights Reserved
  • Home
  • Products
    • Dewesoft Test & Measurement Equipment >
      • USB & Ethercat DAQ Systems
      • Rugged Data Acquisition Systems
      • Portable Data Acquisition Systems
      • Modular Data Acquisition Systems
      • Power Analyzer
      • Data Acquisition Software
      • Sensors
    • Neo Messtechnik Power Quality Analyzer
    • CAE Acoustic & Vibration
    • PCB Test & Measurement Sensors & Instrumentation >
      • Accelerometers
      • Acoustics
      • Force Sensors
      • Impact Hammers
      • Pressure Sensors
      • Strain Sensors
      • Signal Conditioners & Amplifiers
    • IMI Sensors for Condition Monitoring >
      • Industrial Accelerometers for Machinery Health Monitoring
      • 4 - 20mA Vibration Transmitters for Process Vibration Monitoring
      • Pressure Transducers
      • Vibration Switches
    • Endevco Sensors for Challenging Test & Measurement Applications >
      • Accelerometers
      • Accelerometer Simulator
      • Pressure Transducers
      • Signal Conditioners
    • Larson Davis for Noise Monitoring Solutions >
      • Sound Level Meters
      • Environmental Noise Monitoring
      • Workplace Noise & Vibration
    • Resensys Remote Monitoring Sensors
    • OMS Non-Contact Vibration Measurement
  • APPLICATIONS
    • DEWESOFT >
      • Acoustics >
        • Sound Level Meter
        • Octave Band Analysis
        • Sound Intensity
        • Sound Power
        • Reverberation Time RT60
      • Structural Dynamics >
        • FFT Analyzer
        • Fatigue Testing
        • Modal Testing
        • Shock Response Spectrum
        • Sine Reduction Test (COLA)
        • Bridge Monitoring
      • Monitoring >
        • Condition Monitoring
        • Condition Monitoring Software
      • Vibration Analysis >
        • FFT Analyzer
        • Human Body Vibration
        • Octave Analysis
        • Order Tracking Analysis
      • Vehicle Testing >
        • ADAS >
          • Collision Avoidance Testing
          • Blind Spot Detection Testing
          • Lane Departure Warning & Lane Assist System Testing
          • Adaptive Cruise Control Testing
          • Autonomous Vehicles Testing
        • Brake Testing >
          • Flexible Brake Testing System
          • Brake Testing Calculations
          • Automated Testing Workflow
          • Brake Test System Configuration Examples
          • Supported Automated Brake Testing Standards
          • Free Online Brake Test Training & Resources
        • Brake Noise Testing >
          • Brake Noise Detection
          • Brake Noise Input Channel Configuration
          • Brake Noise Analysis Results
        • Combustion Analysis >
          • In-car and Testbed Data Acquisition System
          • Internal Combustion Engine R & D
          • Simple & Intuitive Configuration
          • Heat Release Calculation
          • IC Engine Knocking Detection
          • Combustion Noise Measurement & Analysis
          • Additional Math Calculations & Statistics
          • Combustion Analysis Features
          • Raw Data Storage, Post Processing & Reporting Capabilities
          • Free Online Training Course
        • E-Mobility >
          • Electric Vehicle Testing
          • Hybrid Vehicle Testing
          • Hydrogen Vehicle Testing
          • Battery Testing
          • EV Charging Analysis
          • Testbed & On-road Testing
          • Synchronized Measurement of Several Vehicle Parameters
          • Exemplary E-Mobility
          • Analyzing Different Driving Situations
          • Charging Profile, Time & Efficiency
          • EMC Test
        • Harsh Environment Testing >
          • Vehicle Environmental Tests
          • Distributed Data Acquisition
          • Heating & Air Condition Testing
          • Climate Comfort Testing
        • Roadl Load Data / Durability >
          • Durability Testing Overview
          • Compact All-in-one DAQ System
          • Powerful DAQ Software
          • Digital Interface to 3rd Party Durability Test Benches
        • Vehicle Dynamics >
          • Vehicle Dynamics Test Suite
          • Vehicle Dynamics DAQ System Overview
          • Standard Vehicle Test Maneuvers
          • Data Processing
          • Vehicle Test Suite Applications
          • Easy Controls for Test Driver
      • Power & Energy >
        • Power Analyzer >
          • Motor & Inverter
          • Power Transformer
          • Standby Power
          • Electrical Equipment
        • Power Quality Analyzer >
          • Railway
          • Renewable Energy
          • Wind Power
    • CAE ACOUSTIC & VIBRATION >
      • First Handheld Sound Camera
      • Simplest Way to Image Sound Sources
      • Room / Building Acoustic
      • Compressed Air Leak Detection
      • SoundCam in Automotive Industry
      • Noise at Construction Site
      • Acoustic Applications
    • PCB PIEZOTRONICS >
      • Test & Measurement
      • Aerospace & Defense
      • Automotive
    • ENDEVCO SENSORS >
      • Endevco Sensors Typical Applications
    • IMI INDUSTRIAL SENSORS >
      • Energy
      • PDM & Process Monitoring
    • OMS LASERPOINT & SCANNER
  • VIBRATION TESTING & CALIBRATION SYSTEM
    • DEWESoft Vibration Shakers
    • PCB Portable Handheld Shaker
    • IMI Industrial Portable Handheld Shaker & Calibrator
    • ECON Vibration Testing System >
      • Miniature Shaker
      • Air Cooled Shaker
      • Water Cooled Shaker
      • Climate Chamber Combined Shaker
      • Hydraulic Shaker
      • Multi-Axis Shaker
      • Vibration Controller >
        • VT-6 Series Servo-vibration Controller
        • VT-8 Series MIMO Vibration Controller
        • VT-9 Series Vibration Controller
      • Power Amplifier >
        • VSA-L Series Linear PA
        • VSA-H Series Switching PA
      • Slip Table
      • Head Expander
    • Dewesoft & PCB Instrument Calibration Service >
      • DEWESoft
      • PCB Sensors & Instrumentation
  • INFORMATION
    • DOWNLOAD >
      • DEWESOFT >
        • Products Catalog
        • Applications Brochure
        • Products Brochure
      • CAE Acoustic & Vibration
      • PCB Piezotronics >
        • ENDEVCO Sensors
        • Accelerometers
        • Acoustic & Sound Measurement
        • Force, Load & Strain Sensors
        • Pressure Sensors
        • Torque Sensors
        • Electronics & Signal Conditioning
      • IMI Industrial Sensors >
        • ICP Accelerometers
        • Charge Accelerometers
        • 4-20mA Transmitters
        • Vibration Switches
        • IMI Pressure Sensors
        • Cables, Enclosures & Accessories
        • Electronics
      • Calibration Instruments
    • VIDEOS >
      • CAE Acoustic & Vibration
      • DEWESoft
      • PCB Piezotronics >
        • PCB Piezotronics Virtual Tour
    • TRAINING >
      • Getting Started with DEWESOFT
      • How to Measure Signals
      • How to Analyze Data
    • WEBINARS
  • Contact